We started manufacturing last Friday.
Appropriately enough, our first batch was a month’s worth of Schmoylent Vanilla, the first recipe we finalized earlier this month and one of our most popular options.
It took us about six hours. That’s an hour per pack, or about 12 minutes per bag. And that’s not counting prep or cleanup time. :p Let’s just say it turned out to be a late night at the factory for both of us.
Of course, it only took so long because we were still evaluating and solidifying our manufacturing process. We’re optimistic that we could get to three batches a day with a little practice. We’re already down to three hours per batch this week.
With a mixer that can churn through a thousand bags of product at a time, three batches a day would be plenty. But our mixer is small, making less than a hundred bags per batch, and in many cases less than fifty. That kind of production rate could be easily overwhelmed if we started getting more than ten orders a day.
But the more pressing concern is, “When am I going to get my pre-order?”
Good question! Many of you have already asked this, in fact. ;)
Based on our initial calculations, it will take us about 3-5 weeks before we’ve cleared out all the pre-orders from the last few months. We’ll start shipping on Monday, so those of you with June pre-orders should be seeing a package from Super Body Fuel on your doorstep soon, but July, August, and September pre-orders may take a few weeks longer.
We’re looking into ways to speed up the process, like hiring part-time help or working on weekends, so with any luck we may be able to shorten that timeline a little. But at our current pace, we expect we’ll be done shipping pre-orders around the end of October.
In other news, I’ve set up a nice system to track way too much information about each batch, in a convenient and mostly automated way. Most importantly, we’re recording the exact ingredients added, with lot numbers and actual measurements (individually confirmed and signed off by both of us, of course) so we know exactly what has gone into each batch and in turn, which batch has gone to which customer. Plus some extra goodies, like the starting (and ending) temperature and humidity, among other things. Why not, right? :)
For those of you waiting eagerly for the reveal of the nutritional details and ingredients for all the recipes, rest assured that I’ve got that information and I will be putting it up on the website soon – I’m just focused on putting the final touches on our shipping system so we can start sending orders out as soon as possible! Once we’re shipping, updating the website with all the latest nutritional information will be at the top of my list.
You’ll hear back from us soon.